Our Leather Selection Department carefully inspects and chooses premium raw hides or wet blue/crust leather in-house for jackets, motorbike suits, and gloves. Skilled experts examine each hide for grain quality, defects (scars, holes, loose grain), thickness uniformity, suppleness, size, and color consistency—grading them to match specific garment requirements and minimize waste.

Our Leather Drying Department manages controlled in-house drying of processed leather (wet blue, crust, or finished) using methods like toggling, vacuum drying, air drying, or tunnel drying. Hides are stretched on frames with toggles for even tension, or placed in controlled chambers to remove moisture gradually—preventing shrinkage, cracks, or distortion while achieving uniform moisture content (typically 12-18%).

Using premium dyes and advanced techniques, each hide is carefully colored for exceptional consistency and depth. The result is vibrant, durable leather with a refined, premium finish.

Our Leather Shaver Department (Shaving Unit) performs precise in-house thickness reduction on wet blue or crust leather hides using advanced shaving machines with sharp helical blades and adjustable rollers. This process uniformly shaves the flesh side to achieve consistent thickness (typically 0.8-1.2mm for garments), removes excess bulk, corrects irregularities, and improves suppleness for better drape and sewing.

eather dedusting removes surface dust, fibers, and fine particles to prepare the material for the next production stage. This ensures a clean surface for superior finishing, coating, and product quality.

Our Skin Trimming Process Department employs precision cutting techniques on premium leather hides, removing excess fat, flesh, and imperfections with sharp rotary blades and skilled hand-finishing. This essential in-house step ensures smooth, uniform edges, optimal thickness (0.8-1.2mm for garments), and zero defects, minimizing waste for efficient production of jackets, motorbike suits, and gloves. Certified under ISO 9001:2015.

Our Toggle Department (also known as Toggling or Toggle Drying Unit) performs essential in-house drying and stretching of wet or semi-processed leather hides. Using specialized toggle frames and small spring-loaded clamps (toggles/hooks), skilled operators stretch the leather evenly under controlled tension to air-dry it while minimizing shrinkage, enhancing flatness, improving grain uniformity, and reducing excess stretchability.

Our Buff Machining Department (Buffing Unit) performs precise in-house buffing on leather hides using specialized rotary buffing machines with abrasive paper or rollers. This process lightly abrades the grain or flesh side to smooth the surface, remove minor defects, level irregularities, and achieve a uniform, soft, velvety, or nubuck-like finish—enhancing suppleness and appearance.

Leather is carefully hung to allow natural drying, relaxation, and stabilization after processing. This step helps preserve its shape, texture, and overall quality before further production.

Our Rotto Press Department (also known as Rotary Press or Rotopress unit) performs continuous in-house ironing, smoothing, and light stamping on finished or semi-finished leather hides. Using a high-precision rotary press machine with heated/controlled rollers, we apply even pressure and heat to flatten the leather, enhance grain uniformity, correct minor surface irregularities, and achieve a smooth, glossy or matte finish.

Our Spray Plant Department handles the professional finishing of leather hides and garments in-house. Using automated spray booths and precision guns, we apply fine layers of pigments, dyes, protective resins, top coats, or water-repellent agents to achieve uniform color, enhanced shine/matte effect, scratch resistance, and durability.

Each leather hide is accurately measured to determine its usable surface area before production. This ensures precise material planning, efficient utilization, and consistent quality control.

Our Pattern Making Department is a specialized in-house unit where skilled pattern makers create accurate templates (patterns) for leather jackets, motorbike suits, and gloves based on designs, measurements, and prototypes.

 Using CAD software, manual drafting, or draping techniques, we develop master patterns that account for leather's unique properties—like stretch, thickness, grain direction, and minimal seam allowances—ensuring precise fit, efficient material use, and proper drape.

Our Leather Cutting Department expertly cuts premium leather hides into precise panels and components in-house for jackets, motorbike suits, and gloves. Using computer-aided pattern systems, sharp clicker dies, and skilled hand-cutting with rotary knives, we ensure accurate shapes, minimal waste, and clean edges while maintaining consistent thickness. Each hide is carefully positioned to work around natural markings and grain direction, maximizing yield without compromising quality. This meticulous process guarantees perfectly matched panels for seamless assembly, fully compliant with ISO 9001:2015 standards.

Our Stitching Unit is the heart of our in-house production, where skilled artisans assemble premium leather jackets, motorbike suits, and gloves with precision and strength. Using heavy-duty industrial machines (walking foot and specialized leather setups), we perform accurate seam stitching, reinforcement, zipper installation, and detailing on cut panels, linings, and accessories.

Our Buttoning Department handles the precise attachment of buttons, snaps, and related hardware to our leather jackets, motorbike suits, and gloves in-house. Using specialized button-attaching machines (e.g., high-precision pneumatic or electric presses), skilled operators securely fasten durable metal, horn, or custom buttons through reinforced holes or eyelets—ensuring strong hold, even alignment, and clean finishes without damaging the leather.

Our Garment Finishing Department delivers the final quality touches to our leather jackets, motorbike suits, and gloves in-house before they're ready for dispatch. Skilled inspectors carefully examine every seam, zipper, button, and surface detail, trimming loose threads, cleaning marks, and correcting minor imperfections to ensure a flawless finish. This meticulous stage guarantees each garment meets our exacting standards for fit, appearance, and craftsmanship, fully compliant with ISO 9001:2015 requirements.

Our Pressing and Packing Department delivers the final professional touch to our leather jackets, motorbike suits, and gloves in-house. Using industrial steam presses and heated forms, we carefully press garments to remove wrinkles, set seams, enhance shape retention, and achieve a crisp, polished appearance.

Our Quality Assurance Department oversees the entire in-house production process for leather jackets, motorbike suits, and gloves to ensure consistent excellence and compliance. We implement a robust ISO 9001:2015-certified Quality Management System (QMS) that focuses on preventive measures, process controls, and continuous improvement.

Our Packing Department handles the final in-house preparation of leather jackets, motorbike suits, and gloves for safe dispatch to buyers worldwide. Each garment is carefully folded or hung, wrapped in protective packaging, and boxed according to buyer specifications including labeling, barcoding, and carton marking. This careful attention to detail protects the finished product during transit and ensures every shipment arrives in pristine, ready-to-sell condition, fully compliant with ISO 9001:2015 standards.

Our Store Department manages the in-house inventory of raw materials, leather hides, trims, accessories, and packaging supplies used across our production of jackets, motorbike suits, and gloves. Skilled staff carefully receive, inspect, catalog, and organize stock, ensuring accurate record-keeping and timely availability of materials for every stage of production. This systematic approach minimizes delays, prevents shortages, and supports smooth, uninterrupted workflow, fully compliant with ISO 9001:2015 standards.